So you want to start woodworking, and want to enjoy your backyard liberty, and you don’t have the space in a garage or shed where you can saw and sand to your heart’s content. Never fear: We show you the basics you need to set up a wood shop in a basement or other indoor space.Very useful if you are a garden planner and you want to make your own raised beds.
Introduction
First, as most eager but hesitant potential hobbyists realize, you have to be much more thoughtful about tool selection. A 14-inch band saw? In your dreams. In a small space, you’re going to have to rely on bench-top or handheld tools. (It is possible to forgo power tools entirely in favor of hand tools, but that’s a discussion better left for another time.)
Then there are material considerations, such as how to bring full-size sheets of plywood home to cut down to size (you don’t). And safety and cleanup are two more concerns: Proper ventilation and dust collection, a cinch in a larger shop, can be quite a challenge (and a potential health hazard). Nevertheless, you can set up a great wood shop in a small space, and we’ll show you what you need.
Portable Table Saw
A large table saw just isn’t a feasible fit in most small shops. But you should be able to get away with at least a portable table saw. Never mind veteran woodworkers who might look down on these compact tools–they’re well-suited for many of the smaller ripping and crosscutting operations you’ll need to perform. Some of the more compact table saws, such as the new Bosch GTS1031, can be stored horizontally or vertically.
Miter Saws
Circular & Track Saws
A track saw, such as those by Festool and DeWalt, makes things even easier and offers greater accuracy, but these saws are also quite a bit costlier. With a circular saw, you have to keep the shoe pressed against a guide while pushing the saw forward. Track saws, on the other hand, pop onto their tracks and need only to be pushed forward. Track saws often feature splinter guards to help reduce tearout as well for smoother and straighter edges.
Drill Press
There are, of course, many other power and hand tools to consider when you try your hand at woodworking. But once you’ve got these basics, you can add more gear to fit your particular plans.
Work Stands
The three stands we recommend taking a close look at are the Rockwell JawHorse, HTC PM2650 Tool Stand and new DeWalt Heavy Duty Workstand. Rockwell’s JawHorse is an exceptional portable clamp, and can support certain bench-top tools as well. The HTC stand, meant for bench-top tool and workpiece support, can be used with or without out feed-support extensions, which allows for quicker setup and breakdown. DeWalt’s new work stands can be used as heavy-duty sawhorses, or you can even attach a miter saw or bench-top tools to them.
Lumber and Raw Materials
While nothing beats hand-selecting project boards yourself, there are many online vendors that will ship lumber straight to your door. Woodworking supply shops, such as Rockler and Woodcraft, offer precut lengths of S4S boards that have all four sides surfaced.
If you have access to rip-cutting equipment, such as a table saw, track saw or band saw, another option is to order individual boards or a project pack from an online wood supplier such as Bell Forest Products or Woodworkers Source. Both can provide custom cuts or board selection for an extra fee.
When working indoors, I try to avoid materials like MDF (medium-density fiberboard) and particleboard because of the formaldehyde and chemical binders present in them.
Lumber and Raw Materials
While nothing beats hand-selecting project boards yourself, there are many online vendors that will ship lumber straight to your door. Woodworking supply shops, such as Rockler and Woodcraft, offer precut lengths of S4S boards that have all four sides surfaced.
If you have access to rip-cutting equipment, such as a table saw, track saw or band saw, another option is to order individual boards or a project pack from an online wood supplier such as Bell Forest Products or Woodworkers Source. Both can provide custom cuts or board selection for an extra fee.
When working indoors, I try to avoid materials like MDF (medium-density fiberboard) and particleboard because of the formaldehyde and chemical binders present in them.
Sawdust Clean-Up
In an indoor or basement shop with industrial carpeting, lay down inexpensive laminate flooring to make your life a bit easier at the end of the day. Be sure to anchor the panels or place a large rubber mat beneath to keep them from sliding over the carpet. (Covering up your carpet is even more critical if you want to go beyond wood and work with a material such as aluminum in your indoor shop; metal shavings dig into any kind of carpeting and are incredibly frustrating to clean up.)
To prevent sawdust from spreading too far away, try some temporary walls. FastCap’s 3rd Hands and ZipWall’s ZipPoles are great for creating quick barriers. FastCap’s poles are stronger and more versatile, but ZipWall’s are quicker and easier to set
Saw Hoods
The Big Gulp dust hood is an alternative that can be connected to a dust-collection system for use with a variety of power tools.
Dust Extractor
If you’re looking to collect the sawdust from a planer or shaper, or other large tool with a 4-inch collection port, you’ll be better off with a full-size dust-collection system.
Credits and Source: STUART DEUTSCH
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